I ran into a major problem straight away. Our web interface uses Basic HTTP Auth and Firefox insists on presenting a dialog to the (non-existent) user when you open a http://user:firstname.lastname@example.org/ style URL. The tests would hang waiting for the Ok button click.
After a lot of searching I finally found the network.http.phishy-userpass-length. option. When set to 255 the authentication warning dialog box isn't shown.
Selenium creates a fresh Firefox profile every time it starts Firefox so modifying the option in
about:config doesn't help. You need to edit firefox.js and add a line like
pref("network.http.phishy-userpass-length", 255);. This ensures that the option is set in any new profile. On Windows firefox.js can probably be found at
Program Files\Mozilla Firefox\defaults\prefs\firefox.js. It'll probably be at
/usr/lib/firefox-*/defaults/pref/firefox.js on a Linux machine.
I wonder if Selenium-RC could set this option in profiles it creates itself? It already seems to set a bunch of other options.